The 2PE, 3LPE, and FBE epoxy-coated steel pipe are widely applied in pipeline systems for oil, gas, water, and other fluid transportation. They provide excellent resistance against chemicals, moisture, and harsh environments.
The 3-layer PE coating consists of:
First layer: FBE (Fusion Bonded Epoxy) coating
Second layer: Adhesive layer
Third layer: Polyethylene outer layer
The Steel Elbow 3PE Anti-Corrosion Production Line is designed to process bent steel pipes. It integrates rust removal, epoxy powder coating, 3PE winding, cooling, and spraying into one line, ensuring high-quality and durable anti-corrosion protection.
item | Name | specification |
1 | Diameter of steel pipe | 426, 630, 720, 820,1000,1200 |
2 | Curvature radius | 4-6 times D |
3 | Elbow angle | 15-90 degrees |
4 | Steel tube wall thickness | 8 mm -12 mm |
5 | Epoxy powder thickness | more than 170 um |
6 | AD copolymer adhesive thickness | 170-250 um |
7 | PE layer thickness | 2.5 - 3.7 mm |
Basic work condation:
Process parameters of winding anticorrosion:
Production line size: 20 m X 15 m
Total water consumption: 30 cubic meters
Total power consumption: 450 kilowatts
Total gas consumption: 6 cubic meters / min.
Temperature condition: the temperature inside the workshop is higher than 5 degrees.
Elbow conveyor line
Independent center of rotation drive
Gear ring gear drive
frequency control
The main parts adopt protective supporting wheel
The supporting wheel is equipped with slide rail, which is easy to install
Fixed angle of self-locking structure of transmission line
Height lift adjustment
Medium frequency heating
Angle handwheel adjustment
Front and rear electric adjustment
The height is adjusted through the conveyor line
Narrow thickness to avoid uneven heating in bending section
If power 350kW
Voltage and current double close regulation
Powder spraying for elbow
Annular dusting chamber
Front and rear electric adjustment of powder spraying chamber
The spray gun swings left and right
CNC adjustment of powder quantity
There are 12 powder guns
U-shaped bottom blowback recovery
Overall material 304 stainless steel
The hard negative pressure of recovery air duct does not deform
Powder injection recovery
The drawing air duct is suitable for the change of pipe diameter
Cyclone + filter cartridge dust removal standard discharge
U-shaped bottom structure + pulse back blowing to recover powder more thoroughly
304 stainless steel fluidization tank, vibrating screen powder filter, equipped with 12 venturi powder pumps
Winding machine
Automatic belt locking
One side with corrosion protection
Continuous operation of winding tape
The strip is wound tightly
High degree of automation
Automatic calculation of strip by computer
The deviation of straight pipe from the center does not affect the winding work
PLC control systerm
Data collection
edit
With memory function
Automatic calculation of strip consumption
Automatic acquisition and correction of transmission speed
Variable Elbow Pipe Conveyor Line
- Innovative design allows different pipe diameters, curvature radii, and angles to be processed on the same production line.
Precise Arc Determination Technology
- Alloy expansion heads eliminate internal stress and ensure accurate bending radius, overcoming springback and elongation issues.
Coaxial Winding Device
- Uses asynchronous inner and outer shaft technology for precise, continuous winding at equal line speed across varying diameters.
Advanced Spray Coating
- High-voltage electrostatic spraying ensures uniform coating thickness, excellent gloss, strong adhesion, and corrosion resistance.
Sulfide Boiling Technology
- Fluidized bed heating for stable FBE powder melting, with low energy consumption and reliable performance.
Oil & Gas pipeline systems
Water supply pipelines
Sewage and wastewater transport
Chemical industry pipeline protection
Qingdao Huashida Machinery Co., Ltd was established in 2003. Since its inception, Huashida has focused on plastic polyurethane insulation pipe production line, 3PE anti-corrosion pipe production line, large diameter underground pipe production line and plastic pipe joints for 20 years. We always attach great importance to research and development,collaborating closely with Beijing University of chemical technology, Qingdao university of technology and scientific research institutions. by absorbing advanced technology home and abroad, after 20 years of endeavor we now rank one of the top 3 manufacturers in the industry in China. Huashida machines have been well received in Saudi Arabia, Kazakhstan, Uzbekistan, United Arab Emirates, Turkey, Russia, etc.
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